Galvanize pipe

Galvanize pipe is a type of steel pipe produced by galvanization method. In this method the steel pipe is covered with a coating of zinc aluminum or other alloys by chemical and electrical method. This method gives pipes more resistance to corrosion and rust. Galvanize pipe such a polyethylene pipe, are generally used to transport fluids that require more protection against rust, such as water and gas. Galvanize pipes are also used in various in various industries such as construction, transportation and chemical industries. Galvanize pipe is a type metal pipe that is made of zinc and metal sheet with a certain thickness after construction, it is immersed in a pool of zinc solution to completely cover the inside and outside with process is called “galvanization”. Galvanize pipe are used to transport gas and liquids in various industries including oil and gas, water and sewage, construction and agriculture. These pipes are highly regarded due to corrosion and rust. In the galvanize pipe, the sheet thickness and the number of zinc coating layers are used for different application which can vary from a few millimeters to a few centimeters.

 

Galvanize pipe production method

Now that we know exactly category of pipes are galvanize pipes, in this section we are going to introduce you to their production methods.

 

Hot galvanize pipe

Hot galvanize pipe production is one of the methods of coating metals, in which steel pipe is product first and then by lacing the galvanize pipe in a high-temperature environment and using a type of galvanize method with material made of steel it is covered.

In this method, the steel pipe is initially bent and without welding using bending machines to make the desired shape. Then using galvanization devices the pipe is dipped into the zinc and sits on the surface of the steel with zinc on the upper surfaces after finishing the galvanize pipe is cooled and prepared.

 

Cold galvanized pipe

Cold galvanized pipe is a type of steel pipe that is covered with a layer of zinc to protect it from corrosion. The production process of cold galvanized pipe consists of several simple steps. First, the steel pipe is cleaned and degreased to remove any impurities on the surface. The galvanized pipe is then placed in an acid solution to remove any rust or deposits that may be on it. After this step, the galvanized pipe is washed and dried before being immersed in the molten bath. The zinc coating is attached to the surface of the steel pipe through a process called hot-dipping. Once the pipe is fully coated, it is cooled and checked for quality before being sent for use in various industries. Cold galvanized pipe is commonly used in construction, plumbing and other applications where corrosion resistance is important.

 

 The different between cold and hot galvanize pipe

Hot and cold galvanize pipes have different advantage and applications. Cold galvanize pipe has a maximum lifespan of 7 years, although many factors such as the usage environment and storage conditions have an effect on this lifespan. Due to the special plating process, the hot galvanized pipe has a more resistant coating than the cold galvanized pipe, which shows that the service life of the hot type is longer than the cold one. This coating is obtained with a combination of iron, zinc, oxygen and carbon and thus forms a resistant layer. Also, hot galvanized pipe has a more shiny and attractive surface because it is affected by high temperature in the production process.

 

Type of galvanize pipe

Galvanize pipe is a pipe that made of carbon steel and a rustproof coating (galvanization) is placed on them. This coating provides better resistance to corrosion and rust. The type of galvanize pipes are:

• Galvanize pipe test
• Conduit electrical pipe
• PG electrical pipe
• Hot galvanize pipe
• Cold galvanize pipe
• Greenhouse pipe

 

All kinds of galvanize pipe sizes

Generally, galvanize pipes are about 6 meters long and their diameter varies between 2 and 8 inches. Due to the use of this type in environment with high pressure and temperature, their thickness should be greater than pipes. Since the galvanize pipe has different types and each one is used in specific industry, they are introduced in the market with their dimensions and diameter. These dimensions are:

• Grade 2 galvanize pipe with a size of 1.2 inch and a thickness of 2mm
• Grade 2.5 galvanize pipe with a size of 4.3 inch and a thickness of2mm
• Grade 3 galvanize pipe with a size of 1 inch and a thickness of 2mm
• Grade 4 galvanize pipe with a size of 1/1/4 inches and a thickness of 2mm
• Grade 5 galvanize pipe with a size of 2/1.1inches and a thickness of 2mm
• Grade 6 galvanize pipe with a size of 2 inches and a thickness of 2mm
• thickness of 2.5 mm2.5 grade galvanize pipe with size of 4.3 inches and a thickness of 2.5 mm
• grade 3 galvanize pipe with  a size of 1 inch and  a thickness of 2.5 mm
• grade 4 galvanize pipe with a size of 1/1/4 inches and a thickness of 2.5mm
• grade 5 galvanize pipe with a size of2/1/1 inches are a thickness of2.5 mm
• grade 6 galvanize pipe with a size of 2inches and a thickness of 2.5mm

 

Application of galvanize pipe

Galvanize pipe is a type of metal pipe covered by galvanize coating includes zinc, which prevents rust and corrosion; for this reason, galvanize pipe is used in many different industries, Including construction, oil and gas industries, pipelines, irrigation systems, protective buildings and industrial equipment. Due to its resistance to corrosion and rust, galvanize pipe is used as a suitable alternative to metal pipe in wet and dry environments.

 

Advantages and disadvantages of using galvanized pipe

Galvanize pipe has advantages and disadvantages when used in different industries. Some of the advantages include their resistance to corrosion, which makes galvanized pipe suitable for use in wet environments. Maybe, in terms of corrosiveness, P.V.C pipe and Carrugate pipe have similar performance, but galvanize pipe is durable and has high tensile strength. This feature makes them ideal for use in construction and industrial environments.Another advantage of galvanize pipes is their cheapness compared to other types of pipes on the market. They are also easy to install and require little maintenance. However, there are also some disadvantages associated with galvanize pipe. Over time, the protective coating on galvanize pipe can wear away, making the galvanize pipe vulnerable to rust and other forms of corrosion. This can lead to leaks and other plumbing problems. Galvanize pipe may also contain leads, which can be harmful if swallow. Also galvanize pipe is not suitable for use in hot water systems due to the potential for the zinc coating to peel of and cause blockages. Generally while galvanize pipe has many advantages, it is important to weight the pros and cons before deciding whether they are the right choice for a particular application.

 

Buy galvanize pipe

Energysazan is one of the largest suppliers of galvanize pipe in Iran. This company, with its experience and expertise, has provided its customers with complete satisfaction.by purchasing from energy manufactures, you will receive quality galvanize pipe at a reasonable price. Due to the high variety of products and providing after-sales services, Energysazan provide, you with a good experience of buying galvanize pipes.

 

Maintenance methods of galvanize pipe

Galvanize pipes are usually used in piping systems due to their durability and resistance to corrosion. However, like any other material, galvanize pipe also require maintenance to ensure its longevity. One of the standard maintenance practices is to regularly inspect the galvanize pipe for any damage or lakes. If any problems are found, repairs should be done immediately to prevent further damage. Another maintenance method is to periodically clean the galvanize pipe to remove any deposits or debris that may cause blockages or corrosion. This can be done by washing the galvanize pipe with water or using specialized cleaning solutions. Also, it is recommended to keep the galvanize pipe dry to prevent the formation of rust. To do this, protective coatings can be applied to the galvanize pipe to provide an additional layer of protection against corrosion.

 

Factors affecting the quality of galvanize pipe

Galvanize pipe is widely used in plumbing and construction due to its corrosion resistant properties. The quality of galvanize pipe is affected by various factors, including the thickness and consistency of the zinc coating, the purity of the steel used, and the manufacturing process. The thickness of zinc coating is very important in determining the corrosion resistance of galvanize pipe. A thicker coating provides better protection against rust and other forms of degradation. Improper coating thickness can lead to weak spots that are vulnerable to corrosion. The purity of the steel used in the production process also plays a vital role in quality. Impurities in steel can weaken the material and make galvanize pipe more susceptible. Finally, the manufacture process itself can affect the quality of the galvanize pipe. Proper surface preparation before coating and uniform application of the zinc layer is essential to ensure consistent quality and long-term durability.

 

 The price of galvanize pipe

The price of galvanize pipe is influenced by several factors including the price of raw materials used in its production. Galvanize pipes are made of steel and the cost of steel can fluctuate based on supply and demand as well as global market conditions. Other factors that can affect the price of galvanize pipe including energy costs, transportation and labor costs. Finally, competition in the industry can also affect the pricing of galvanize pipe; because companies may adjust their price to compete with other suppliers.

 

Conclusion

Galvanize pipe is a pipe made of steel and covered with zinc by galvanize pipe are used in the construction industry and water and sewage facilities due to their high resistance to corrosion and rust. The price of galvanize pipe depends on aspects such as the price of raw materials, transportation costs, energy and labor costs, the level of competition in the market and changes in government policies.